JIS SUS 446 stainless is equivalent with Chinese grade of high chromium ferritic stainless steel 2Cr25N (16Cr25N), American standard is named AISI/ASTM 446-1, [TJC STEEL]UNS S44600, German standard EN/DIN 1.4749, X18CrN28, etc.
AISI 446’s Main Chemical Components are(%):
C 0.20, Si 1.00, Mn 1.50, S 0.030, P 0.040, Cr 23.0-27.0, Cu 0.30, N 0.25.
AISI 446/2Cr25N is one kind of high chromium ferritic stainless steel, with high Cr content, better oxidation resistance than Cr13 and Cr18 types of ferritic stainless steel, especially suitable for use under the condition of temperature fluctuation. [TJC STEEL]It can make all kinds of heat-resistant components under load conditions of more than 950. Because of the ferrite arrangement of this type of steel, martensite arrangement is not obtained during quenching. Due to about 600 ℃ adjacent slow cooling, it is to separate after alpha brittle, so, when annealing o from 78 ~ 880 ℃ air cooling is necessary due to the high temperature oxidation resistance good, so, using the heat-resistant parts under 1100 ℃ (plate), and the characteristics of high sulfur gas corrosion resistance function, used in the heating box, [TJC STEEL]nozzle, family use oil heater combustion chamber and other parts.
AISI 446/SUS 446/2Cr25N, TP446-1 stainless steel seamless tube process route: non-vacuum smelting - round ingot - ingot peeling - forging[TJC STEEL] tube billet - air cooling - equipment extrusion billet - extrusion - water quenching - annealing - inspection - straightening - pickling - storage conditions:
Yield Strength σ0.2 (MPa) : ≥275
Elongation δ5 (%) : ≥20
Section Shrinkage ψ (%) : ≥40
Hardness: 201 hb or less
Heat Treatment Specification and Metallographic Organization of AISI 446/ SUS 446/ UNS S44600:
Heat treatment specification: [TJC STEEL]anneal 780 ~ 880℃ quick cooling;
Metallographic structure: The structure is characterized by ferritic shape.
The Delivery Status of AISI 446/ SUS 446/ UNS S44600 Stainless:
Delivery shall be in the standard state of heat treatment, and the type of heat treatment shall be indicated in the contract; If not specified, [TJC STEEL]the goods shall be delivered without heat treatment.
34Cr4 alloy steel is mainly used in manufacture of mechanical parts under medium load and medium speed work after quenched [TJC STEEL]and tempered treatment.
34Cr4 Alloy Steel’s Standard: EN 10083/1991;
Chinese Equivalent Grade with 34Cr4 Alloy Steel: 35Cr;
Japanese Equivalent Grade with 34Cr4 Alloy Steel:SCr435;
American Equivalent Grade with 34Cr4 Alloy Steel: 5135;
British Equivalent Grade with [TJC STEEL]34Cr4 Alloy Steel: 530A36;
French Equivalent Grade with 34Cr4 Alloy Steel: 38C4;
Chemical Composition for 34Cr4 Alloy Steel(%):
C: 0.30 ~ 0.37 Si: ≤0.40
Manganese: 0.60 ~ 0.90
Sulfur S: allowable residual[TJC STEEL] content ≤0.035
Phosphorus P: allowable residual content ≤0.035
Chromium Cr: 0.90 ~ 1.20
Nickel Ni: allowable residual content ≤0.25
Copper Cu: allowable residual content ≤0.030
Mechanical Properties of 34Cr4 Alloy Steel:
Tensile strength σ B (MPa) : ≥930(95)
Yield strength σs (MPa) : ≥735(75)
Elongation δ5 (%) : ≥11
Section shrinkage ψ (%) : ≥45
Impact power Akv (J) : ≥47
Impact toughness [TJC STEEL]value α kV (J/cm2) : ≥59(6)
Hardness: 207 hb or less
(Sample size: Sample blank size is 25mm)
34Cr4 Alloy Steel’s Heat treatment Specification and Metallographic Structure:
Heat treatment specification: [TJC STEEL] quenched at 860℃, oil cooled; Temper 500℃, water cooled, oil cooled.
Delivery condition: Heat treatment (normalizing, annealing or high temperature tempering) or no heat treatment, delivery condition [TJC STEEL]shall be indicated in the contract.
ASTM B150 C63000 bronze has high strength good wear resistance [TJC STEEL]for high strength screws, nuts, copper sleeves, sealing rings, and wear resistant parts, the most prominent feature is its good wear resistance.
C63000 aluminum bronze
Manufacture supports, gears, bushing, etc
C63000 aluminum bronze rod, copper tube
International Brand ---- --[TJC STEEL]
Aluminum 6.0-8.0%, Surplus copper.
GB/T4423-1992; GB/T1528-1997; ASTM B150
melting → ingot casting → extrusion → stretching
Addition Introduction for C63000 Bronze:
Outside diameter of production[TJC STEEL] range ￠5-300mm; Length according to guest requirement.
The aluminum bronze bar has good cutting and grinding performance, can be welded, easy to hot work forming. Aluminum bronze rod alloy is mainly used to manufacture bracket, gear, shaft sleeve, bushing, nozzle, flange, rocker arm, guide valve, pump rod, CAM, fixed nut and other high strength and wear-resistant structural parts.
Aluminum bronze generally contains less[TJC STEEL] than 11.5% aluminum, and sometimes appropriate amounts of iron, nickel, manganese and other elements are added to further improve the performance. Aluminum bronze can be strengthened by heat treatment, its strength is higher than tin bronze, and its resistance to high temperature oxidation is better.
Aluminum bronze containing iron and manganese elements has high strength and wear resistance, hardness can be improved [TJC STEEL]after quenching and tempering, high temperature corrosion resistance and oxidation resistance in atmosphere, fresh water and sea water corrosion resistance is very good, machinability is fair, welding is not easy to fiber welding, hot state under pressure processing is good.
Because of high strength stainless steel’s excellent matching and corrosion resistance, strong toughness in aerospace, it is widely usded in the field of national economy and people's livelihood application like marine engineering ,energy equipment manufacturing, such as the plane of the main bearing components, fasteners, [TJC STEEL]satellite gyroscope, ship shell, offshore oil platform, automobile industry, nuclear industry, gear and bearing manufacturing, etc., It is the preferred material for lightweight design, energy saving and emission reduction of future equipment components. As one of the important candidate materials for load-bearing and corrosion-resistant structural parts, how to combine ultra-high strength and toughness with excellent service safety is the key development direction of this kind of steel in the future.
Carnegie Illionois developed the first generation of martensitic precipitation-hardened stainless steel in 1946 to meet the needs of high performance corrosion resistant structural steels for aerospace and Marine engineering. On the basis of Stainless W steel alloy system, Cu and Nb elements were added and Al and Ti elements were removed. American Arm‐ CO Steel Company developed 17-4pH steel in 1948 . Due to its good strength, toughness and corrosion resistance, it is widely used in manufacturing fasteners and engine parts besides landing gear components of F-15 aircraft, but its cold deformation ability is poor. In order to reduce the high temperature δ -ferrite which is unfavorable[TJC STEEL] to the transverse mechanical properties, a 15-5pH steel [5-7] was developed by reducing the content of Cr and increasing the content of Ni. This steel overcomes the disadvantage of 17-4pH steel in transverse plasticity and toughness, and has been used in the manufacturing of ship and civil aircraft bearing parts. In the early 1960s, Inco invented martensitic aging steel and introduced the concept of martensitic aging strengthening for the development of high strength stainless steel, thus opening the curtain of the development of martensitic aging stainless steel. In 1961, the American company first developed the maraging stainless steel Custom450 containing Mo. Later, Pyromet X-15 and Pyromet X-12 were developed in 1967 and 1973 respectively. During this period, the United States has also developed AM363, In736, PH13-8MO, Unimar CR, etc. Martin et al. [8,9] obtained the invention patents of Custom465 and Custom475 steel in 1997 and 2003 respectively, and applied them in civil aviation aircraft. British developed FV448, 520, 520(B), 520(S) and other high strength stainless steel brands. Germany developed the Ultrafort401 and 402 in 1967 and 1971. In addition to copying and improving American steel grades, the Former Soviet Union independently researched a series of new steel grades. In 2002, QuesTek undertook the pollution prevention project of THE STRATEGIC Environmental Research and Development Program (SERDP) of the U.S. Department of Defense. Through the Material Genome Project, QuesTek designed and developed Ferrium®S53, a new type of ultra-high strength stainless steel for aircraft landing gear , and published [TJC STEEL]the AMS5922 aerospace standard at the end of 2008. Ferrium®S53 has A strength of about 1,930mpa and fracture toughness (KIC) of 55 MPa·m1/2 or more. It has been added into the MMPDS trunk Material Manual of the United States in 2017, and has been successfully applied to THE A-10 fighter aircraft and T-38 aircraft of the United States. It is the preferred material for the landing gear of the next generation of carrier-based aircraft.
China began to develop high strength stainless steel in the 1970s. In 2002, CIRON and Steel Research Institute designed and developed a new type of ultra-high strength and toughness stainless steel material, which is the ultra-high strength stainless steel USS122G of Cr-Ni-Co-Mo alloy system independently developed by China with independent intellectual property rights. Its strength is more than 1900 MPa and KIC is more than 90 MPa·m1/2 . At present, the material has broken through the key technology related to the preparation of bar with a diameter of 300 mm, and has a wide application prospect in the field of Aerospace equipment manufacturing in China.
Stress Corrosion Cracking of Ultra High Strength Stainless Steel:
According to the failure investigation report of Aircraft parts in The United States, stress corrosion cracking is one of the main forms of [TJC STEEL]sudden failure accidents occurred in the service of key load-bearing parts of aircraft, and most landing gear is finally broken due to stress corrosion or fatigue crack propagation . At present, stress corrosion occurs not only in aviation, aerospace, energy, chemical and other high-tech industries, but also in almost all commonly used corrosion resistant steel and metal. Therefore, it is of great scientific value and practical significance to analyze the stress corrosion cracking mechanism of ultra-high strength steel and the factors affecting the stress corrosion of ultra-high strength steel.
The corrosion resistance of materials becomes an important factor to limit the stress corrosion cracking of high strength steel, and pitting corrosion is the most common and harmful form of corrosion. Most stress corrosion cracking [TJC STEEL]originated from pitting pits. In the process of aging treatment, the microstructure of ultra-high strength stainless steel is not uniform due to the precipitated phase from supersaturated martensite matrix, which is the main source of pitting corrosion of ultra-high strength stainless steel. The passivation film near the precipitated phase is weak, and the invasion of Cl- leads to the destruction of the passivation film, and the formation of microbatteries between the precipitated phase and the matrix, so that the matrix is dissolved, the precipitated phase spares off, and pitting corrosion is formed. For example, cr-rich carbides M23C6 and M6C and intermetallic compounds Laves phase equal σ are prone to form cr-poor zone around, resulting in pitting phenomenon. Luo et al.  and Yu Qiang  studied the effect of aging time on the microstructure and electrochemical behavior of 15-5pH ultra-high strength stainless steel by using THREE-DIMENSIONAL atomic probe chromatography. Cu-rich clusters and (Cu,Nb) nanoparticles were observed when aging time was 1-240 min. After long-term aging treatment, the sample surface is more susceptible to Cl- erosion. After aging for 240 min, The Cr content around the [TJC STEEL]precipitates also decreased, and Cr poor zone was easily formed in these parts. The decrease of Cr/Fe ratio in passivated film leads to the decline of pitting resistance of passivated film. In addition, the continuous precipitation of Cr-rich carbides at grain boundaries reduces the intergranular corrosion resistance of steel. For example, the study  found that AISI 316Ti stainless steel has higher intergranular corrosion resistance than AISI 321 stainless steel, because the precipitation of Ti C reduces the formation of Cr-rich carbides, which is one of the precipitates leading to intergranular corrosion.
As the most important ductile phase in high strength stainless steel, the content, morphology, size and stability of austenite also affect the stress corrosion sensitivity of steel. Under the condition of the same size, morphology and stability, the stress corrosion cracking threshold value (KISCC) increases with the increase of austenite content, and the stress corrosion cracking sensitivity of steel decreases. The reason is that the thin-film austenite structure formed on the martensitic slat boundary improves the toughness of steel and reduces the hydrogen-induced crack growth rate. There are two main reasons for the decrease of crack growth rate. One is: When the crack expands from martensitic matrix to thin-film austenite, either it continues to expand into the austenite or changes the direction of propagation to bypass the austenite structure, it will consume more energy, resulting in the decrease of crack growth rate and the increase of stress corrosion resistance sensitivity. Second: as I mentioned earlier, H in austenitic organization have higher solid solubility, low [TJC STEEL]partial tendency, and the rate of diffusion of H in austenite is far smaller than in the martensite structure, is beneficial in high strength stainless steel hydrogen trap, results in the decrease of hydrogen embrittlement sensitivity of the crack front, the crack propagation rate reduce, improve the stress corrosion sensitivity. It should be noted that the stability of austenite is also a key parameter determining the stress corrosion sensitivity of steel. After the stress or strain-induced martensitic transformation, the fresh martensite transformed from austenite can not only suppress the crack propagation, but also improve the sensitivity of steel hydrogen embrittance as a new source of hydrogen diffusion.
In conclusion, the strength and toughness, stress corrosion and hydrogen embrittlement sensitivity of steel are affected by the complex multistage and multiphase structure, and the design and preparation of ultra-high strength stainless steel with excellent service performance by traditional trial and error method is difficult, long cycle and high cost. Compared with the trial-and-error method, the rational design method, such as establishing a series of multi-scale analysis models of strength and toughness, stress corrosion properties and hydrogen brittleness, will be more purposeful. The results of simulation analysis can be used to establish the design standard of high strength stainless steel, optimize the morphology, size and content of precipitated phase, martensite and austenite structure in steel, and further combine the multi-scale simulation with the actual material development process, which will greatly reduce the difficulty of material development, reduce the cost and shorten the development cycle.
Ultra High Strength Stainless’ Future Development:
As a metal structure material with excellent strength, toughness and service safety, high strength stainless steel has a broad application prospect in aviation, aerospace, Marine engineering and nuclear industry. In view of the harsh [TJC STEEL]application environment of this kind of steel, the exploration of a new generation of high-strength stainless steel should not only focus on breaking the bottleneck of matching ultra-high strength and excellent plasticity and toughness, but also take into account the excellent service safety. In the process of alloy design and heat treatment process formulation, the traditional trial-and-error method is gradually transferred to thermal/dynamic assisted alloy design, artificial intelligence mechanical learning and other rational design methods, in order to greatly improve the research and development cycle of new high-strength corrosion resistant alloy and save the research and development cost. The mechanism of strengthening and toughening in high strength stainless steel is still to be further studied, especially the understanding of the precipitation behavior of the second phase and the superposition of the strengthening contribution value. The effect of austenite content, size, morphology and stability on the toughness[TJC STEEL] of high strength stainless steel has been studied extensively, but no effective mathematical model has been established to quantitatively estimate the contribution of austenite content, size, morphology and stability to the toughness of high strength stainless steel.
In addition, it is urgent to solve the stress corrosion fracture mechanism and hydrogen embrittlement sensitivity of ultra-high [TJC STEEL]strength stainless steel under complex strengthening system, so as to provide a theoretical basis for the durability design of ultra-high strength stainless steel.
High nitrogen steel is one kind of stainless steel whose nitrogen content exceeds the limit nitrogen content that can be achieved in steel under conventional conditions. According to the different amount of nitrogen added, the following classification is roughly made, that is, the steel with nitrogen content >1% is ultra-high [TJC STEEL]nitrogen, the steel with nitrogen content 0.3 ~ 0.5% is high nitrogen, and the steel with nitrogen content below this range is nitrogen. The effect of nitrogen in stainless steel is mainly reflected in three aspects: the microstructure, mechanical properties and corrosion resistance of stainless steel. The results show that nitrogen is a very strong element that forms and stabilizes austenite and enlarges the austenite phase region. It can replace part of nickel in stainless steel, reduce the ferrite content in steel, make austenite more stable, prevent the precipitation of harmful intermetallic phases, and even avoid the occurrence of martensite transformation under cold working conditions.
Used to think that nitrogen in steel will be brittle and must be processed to remove elements as, but during the period of 1910 ~ 1930 in nitrogen in steel can improve the strength of the research, and use it to improve the toughness, fatigue strength and corrosion resistance, such as performance, found that the addition of[TJC STEEL] nitrogen quantity the more the more the performance improving trend, so as to carry out the related research of the amount of the expanded to join.
The biggest reason for interest in nitrogen is that it can substitute nickel. In the 1930s and 1940s, in order to save nickel from wartime supplies in Japan, nitrogen as a substitute for nickel to form austenite phase was paid [TJC STEEL]attention to. However, until now, how to improve the properties of steel by nitrogen solution and its mechanism are still unknown, which need to be solved urgently.
Mechanical Properties of High Nitrogen Content Stainless Steel:
With the increase of nitrogen element in stainless steel, the hardness, yield strength, tensile strength and fatigue resistance of stainless steel have been significantly improved. The introduction of nitrogen can effectively improve the strength of stainless steel and stabilize the austenite phase, which can be said to kill two birds with one stone. Especially the introduction of nitrogen can significantly improve the yield strength and tensile strength of alloy materials.
Local Area Corrosion Resistance:
There is no doubt that the introduction of nitrogen greatly improves the corrosion resistance of the material. This can be clearly [TJC STEEL]seen from The calculation formula of The Pitting resistance Equivalent number:
Formula 1: PREN=%Cr+3.3%Mo+16%N
According to the above formula, the pitting corrosion equivalent of stainless steel is mainly determined by the nitrogen content in stainless steel. Its calculation factor reaches 16. Nitrogen content also significantly[TJC STEEL] changed PREN values. This is just a calculation formula for the PREN value of nitrogenous stainless steel materials. In the high nitrogen stainless steel materials composed of different formulas, the calculation factor of nitrogen element even reaches more than 25.
321H stainless steel has good corrosion resistance, especially in oxidizing medium has good corrosion resistance. Because of its good heat resistance and oxidation resistance, it is more used as a heat resistant steel. Comparing with 321 Stainless steel, [TJC STEEL]321H has higher Carbon content and similar properties with 321 Stainless.
A. 321H Corresponding Brand:
1, GB GB-T standard: digital brand number: S32169, new brand number: 07Cr19Ni11Ti, old brand number: 1Cr18Ni11Ti;
2, American standard: ASTM standard: [TJC STEEL]S32109, UNS standard: 321H;
3, JIS standard: SUS321HTB;
4, DIN standard: 1.4940,1.4541;
5, European standard EN standard: "X8CrNiTI18-10, X7CrNiTI18-10;
6, NF standard: /;
7, British BS standard: 321S20.
B. 321H Stainless Steel Chemical Composition:
⑴ carbon C: 0.04~0.10⑵ silicon Si: ≤0.75, [TJC STEEL]⑶ manganese Mn: ≤2.00, ⑷ phosphorus P: ≤0.030, ⑸ sulfur S: ≤0.030,[TJC STEEL] ⑹ chromium Cr: 17.00 ~ 20.00, ⑺ nickel Ni: 9.00 ~ 13.00, other elements: Ti≥4C~0.60.
C. 321H Stainless Steel Physical Properties:
Density Density (20℃) /kg/dm3:"8.03,, magnetism: none.
D. 321H Stainless Steel Mechanical Properties:
(1) Delivery status: solid solution treatment of bar, solid solution pickling of plate;
⑵ Tensile strength (RM/MPa) 520;
⑶ Elongation strength[TJC STEEL] (Rp0.2/MPa) : 205;
⑷ Elongation A/% : 40;
⑸ Area shrinkage (Z/%) : 50.
E. 321H Stainless Steel Heat Treatment:
1. Hardness HBW≤ : solution 187, hardness HRB≤ : 90;
2. Heating temperature: 920~1150;
3. Heating method: fast cooling.
321H Stainless Steel’s Application:
321H Stainless Steel is [TJC STEEL]widely used for boiler superheater, heat exchanger, condenser, catalytic tube, cracking tube device and other steel tubes and fittings.
GS-25CrNiMo4 alloy is one kind of special Cr-Ni-Mo Alloy which is suitable used under the environment with temperature up to 300℃[TJC STEEL].
Chemical Composition for GS-25CrNiMo4 Alloy:
Ni(％):0.80-1.20 [TJC STEEL]
Mechanical Property for GS-25CrNiMo4 Alloy:
Proof Strength Rp0.2(MPa):350-400
Tensile Strength Rm(MPa):650-850
Impact Energy KV(J):24
Elongation at Fracture A(%):21
Reduction in Cross [TJC STEEL]section on Fracture Z(%):43
As-Heat-Treated Conditions:Solution and Aging,Annealing,Ausaging,Q+T,etc
For Moe Infos about GS-25CrNiMo4, pls feel free to contact us.
I. Introduction of 12Ni14 Nickel Alloy Plate
12Ni14 is a boiler pressure vessel steel plate, using the European standard brand, 12Ni14 is a nickel alloy steel plate used in pressure equipment, [TJC STEEL]the common brand of European standard container plate are: HII/P265GH P275NH P275NL P355GH P355NH P355NH P355NL1 P460NH 16Mo3, etc
2. The Implementation Standard of 12Ni14 Steel Plate: EN10028-4(Hot Rolled Type), EN10222-2( Forged Type)
3. Delivery Status of 12Ni14 Steel Plate:
The steel plate is usually delivered by normalizing, [TJC STEEL]normalizing and tempering, quenching and tempering
4. Chemical Composition of 12Ni14(%):
Mn: 0.30-0.80[TJC STEEL]
5.Mechanical Property of 12Ni14 Alloy:
[GRADE] [DELIVERY STATUS] [THICKNESS
/MM] [YIELD STRENGTH
/MPa] [TENSILE STRENGTH/MPa] [ELONGATION/% MIN.]
/ EN10222-3 12Ni14] [N/N+T/Q+T] [≤30] [≥355] [490-640] 
6. Main Applications of 12Ni14 Alloy:
12Ni14 is one kind of nickel [TJC STEEL]alloy materials for pressure equipment especially under low temperature, mainly used in building of pressure equipment, boiler, pressure vessel, LNG tanks, etc.
316Ti stainless steel plate is named 0Cr18Ni12Mo2Ti in international standard, and Chinese brand name is 1Cr18Ni12Mo2Ti stainless [TJC STEEL]steel plate, 316Ti stainless steel plate is added Ti element in SUS316 to improve the resistance to intergranular corrosion. 316Ti stainless steel is used for equipment to resist sulfuric acid, phosphoric acid, acetic acid and acetic acid.
Physical Properties of 316Ti Stainless Steel:
C: 0.08 or less
Si 1.00 or less
Mn 2.00 or less
P 0.035 or less
S 0.030 or less
Ni 10.00 ~ 14.00 [TJC STEEL]
Cr 16.00 ~ 19.00
Mo 1.80 ~ 2.50
Ti acuity 0.2 ~ 0.70
GB/T1220-1992 has this provision, usually also called Mo2Ti or 316Ti
YS (Mpa) ≥205
TS (Mpa) ≥520
EL (%) ≥40
Hv around 200 °
Thickness: cold-tied 2B plate (0.09 -- 6.0mm);
Hot rolled industrial plate No.1(3-50mm) [TJC STEEL]medium thick plate, chemical plate, high temperature plate;
Width: 5mm-- 850mm steel belt;
1000, 1219, 1250, 1500, 1800, 2000mm coil plate, plate
Surface: 2B smooth surface, No.1 industrial surface, BA (6K) mirror, 8K mirror, 9K mirror, drawing surface, frosted surface.
Origin: Domestic, imported (Sweden,[TJC STEEL] Japan, Finland, South Korea, South Africa, Taiwan)
Key Properties of 316Ti Stainless:
These attributes refer to products in similar, but not identical, attributes that are specified in other products, such as plates and forgings in their respective specifications. The lower minimum pre - and post-heat[TJC STEEL] temperatures reduce the incidence of weld cracking and simplify welding. Low hardness decreases the heat affected zone to minimize deterioration in mold performance.
Introduction for 15NiMn6 Alloy Steel Plate:
1.15NiMn6 Is a nickel alloy steel plate for [TJC STEEL]pressure applications. Standard: EN10028-4(Hot Rolled Type) or EN10222-3（Forged Type）.
2.15NiMn6 Dimensions, Shape, Weight and Allowable Deviation
The size, shape and allowable deviation of[TJC STEEL] the steel plate shall meet the requirements of 2007+ A1:2009 in EN10028-1.
3.15NiMn6 Delivery Status
3.1 15NiMn6 Steel Plates are normally delivered in normalizing, normalizing and tempering condition.
3.2 Steel plates shall be delivered by [TJC STEEL]shearing or flame cutting
4. Chemical Composition of 15NiMn6
The chemical composition of nimN6 steel (melting analysis) shall meet the following requirements (%) :
Chemical Composition Required for 15NiMN6 (%):
C 0.18 or less; Si 0.35 or less; [TJC STEEL]Mn: 0.8-1.5; P 0.025 or less; S 0.015 or less; Al:-; Ni: 1.30-1.70; V 0.05 or less.
Elements not listed in this table shall not be intentionally added to steel without the consent of the demander, except after smelting, and all appropriate measures shall be taken during the steelmaking process to prevent the addition of [TJC STEEL]these elements from scrap and other materials which may adversely affect the mechanical properties and serviceability of the steel. Among them: Cr + Cu + Mo 0.5 or less
5.1 15NiMn6 Mechanical Performance:
The mechanical and process properties of [TJC STEEL]NIMN6 shall comply with the following table:
15NiMn6 mechanical requirements (transverse)
Grade Thickness Yield strength (MPa) Tensile strength (MPa) Elongation A(%)
15NiMn6 ≤30 ≥355 490-640 ≥22
15NiMn6 30-50 ≥345 490-640 ≥22
15NiMn6 50-80 ≥335 490-640 ≥22
S355NL Steel Plate belongs to standard of EN10025-3. Full Name: Normalizing/Normalizing rolled weldable fine grain structure steel plates. This standard together with EN10025-1 replaces EN 10113-1:1993 hot rolled steel products with weldable [TJC STEEL]fine grain structure -- Part 1: General Conditions and EN 10113-2: Hot-rolled weldable fine grain structural steel products - Part 2: Conditions for normalizing/normalizing rolled steel. When the temperature is not less than -20°C, the minimum impact energy is specified, denoted by N. When the temperature is not less than -50°C, the minimum impact energy is specified, denoted by NL.
Name of Steels:
S: for structural steel, N: state, capital L: [TJC STEEL]specifies the level of minimum impact energy at a temperature not lower than -50°C.
Strength: Tensile strength: RM630-450mpa. Yield strength: 355-275mpa, elongation after fracture 21-22%.
National Standards Corresponding [TJC STEEL]to S355NL:
ASTM: Type 3 Grade 50
The Typical Application of S355NL Steel Plate:
Construction machinery, mining [TJC STEEL]machinery, metallurgy, environmental protection, water conservancy and hydropower structural parts.
The Relevant Family Steel Grades of P355NH:
P275NH, P275NL1, P275NL2, P355N, P355NH, P355NL1, [TJC STEEL]P355NL2, P460NH, P460NL1, P460NL2.
Steel Grade Levels:
Room Temperature Quality Class: P355N
High Temperature Quality Grade: P355NH
Low Temperature Quality Grade: P355NL1, P460NL1
Special Low Temperature Quality Grade: [TJC STEEL]P355NL2, P460NL2
P355N, P355NH, P355NL1, P355NL2 thickness 8-260mm
Tensile strength RM630-450mpa, yield strength: 355-295mpa, elongation after fracture 21-22%
Evaluation of Hydrogen Induced Crack Resistance
The evaluation test for hydrogen cracking resistance of steel plate products shall be carried out according to EN10229, and A test solution[TJC STEEL] (PH 3) or B test solution (PH 5) and corresponding acceptance criteria can be selected.
HIC Test Acceptance Grade:
Acceptance grade: Grade I, Grade II, grade III
CLR% crack length ratio, CTR% crack [TJC STEEL]thickness ratio, CSR% crack sensitivity ratio.
P355NH is used in Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, [TJC STEEL]Luxembourg, Malta, The Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland, the United Kingdom.
1. Carbon (C) : the yield point and tensile strength of steel increase with the increase of carbon content, but the plasticity and impact are reduced, when the carbon content is over
When the welding performance of steel is over 0.23%, [TJC STEEL]the carbon content of low alloy structural steel used for welding is generally not more than 0.20%.
High carbon content will reduce the atmospheric corrosion resistance of steel, in the open yard of high carbon steel is easy to rust; In addition, carbon can increase Cold brittleness and aging sensitivity of steel.
2. Silicon (Si) : in the process of steel making, [TJC STEEL]add silicon as a reducing agent and deoxidizer, so the killed steel contains 0.15-0.30% silicon.
If the silicon content in the steel exceeds 0.50-0.60%, silicon is considered an alloying element. Silicon can significantly improve the elastic limit, yield point and Tensile strength, so widely used as spring steel. Adding 1.0-1.2% silicon to quenched and tempered structural steel can increase the [TJC STEEL]strength by 15-20%.
The combination of silicon and molybdenum, tungsten, chromium, etc., has the effect of improving corrosion resistance and oxidation resistance, and can make heat-resistant steel. Low silicon content of 1-4% Carbon steel, with high permeability, used for making silicon steel sheet in electrical industry. The increase of silicon will reduce the welding performance of steel.
3. Manganese (Mn) : in the process of steel making, manganese is a good deoxidizer and desulfurizer, general steel contains [TJC STEEL]manganese 0.30-0.50%. in When carbon steel is added more than 0.70%, even if "manganese steel", more than the general amount of steel not only has enough toughness, and has a higher
Strength and hardness, improve the quenchability of steel, improve the hot working performance of steel, such as 16Mn steel is 40% higher than A3 yield point. 11%-14% manganese steel with extremely high wear resistance, used for excavator bucket, [TJC STEEL]ball mill liner, etc. The increase of manganese content weakens the corrosion resistance of steel and reduces the welding performance.
4. Phosphorus (P) : in general, phosphorus is a harmful element in steel, increase the cold brittleness of steel, so that the welding performance deteriorates, reduce Plastic, so that the cold bending performance deteriorates. Therefore, phosphorus content in steel is usually less than 0.045%, and high quality steel is required to be lower.
5. Sulfur (S) : Sulfur is also a harmful element in general. Make steel produce hot brittleness, reduce the ductility and toughness of steel, in Cracks are caused by forging and rolling. Sulfur is also detrimental to welding performance, reducing corrosion resistance. So sulfur content is usually less than 0.055%, high quality steel requirements [TJC STEEL]less than 0.040%. Adding 0.08-0.20% sulfur to steel can improve machinability Often called free cutting steel.
6. Chromium (Cr) : in structural and tool steels, chromium can significantly improve strength, hardness and wear resistance, but at the same time reduce plasticity and Toughness. Chromium also improves the oxidation resistance and corrosion resistance of steel, so it is an important alloying element in stainless steel and heat-resistant steel.
7. Nickel (Ni) : nickel can improve the strength of steel, while maintaining good plasticity and toughness. Nickel has high corrosion resistance[TJC STEEL] to acid and base Strength, rust resistance and heat resistance at high temperature. However, as nickel is a scarce resource, other alloying elements should be used as far as possible Nickel chrome steel.
8. Molybdenum (Mo) : Molybdenum can refine the grain of steel, improve hardenability and thermal strength performance, and maintain sufficient strength and resistance at high temperature Creep ability (long-term under high temperature stress, deformation, called creep). The mechanical properties of structural steel can[TJC STEEL] be improved by adding molybdenum. It can also inhibit the brittleness of alloy steel due to fire. Redness can be improved in tool steel.
9. Titanium (Ti) : titanium is a strong deoxidizer of steel. It can make the inner structure of steel compact, refine grain force; Reduced age sensitivity And cold brittleness. Improve welding performance. Intergranular corrosion of [TJC STEEL]cr 18 ni 9 austenitic stainless steel can be avoided by adding appropriate ti.
10. Vanadium (V) : vanadium is an excellent deoxidizer of steel. Adding 0.5% vanadium to steel can refine grain structure and improve strength and toughness. vanadium
The carbides formed with carbon can improve the resistance to hydrogen corrosion at high temperature and pressure.
11. Tungsten (W) : tungsten melting point is high, significant, is expensive alloy elements. Tungsten forms tungsten carbide with carbon[TJC STEEL] and has high hardness and resistance Grinding. The addition of tungsten to tool steel can significantly improve the red hardness and thermal strength, used as cutting tools and forging dies.
12. Niobium (Nb) : Niobium can refine grain and reduce steel overheating sensitivity and temper brittleness, improve strength, but the plasticity and toughness The decline. Adding niobium to ordinary low alloy steel can improve the corrosion resistance of atmospheric and high temperature hydrogen, nitrogen and ammonia. [TJC STEEL]Niobium can Improve welding performance. Intergranular corrosion can be prevented by adding niobium into austenitic stainless steel.
13. Cobalt (Co) : Cobalt is a rare precious metal, mostly used in special steels and alloys, such as hot steel and magnetic materials.
14. Copper (Cu) : Wisco with daye ore smelting steel, often contain copper. Copper improves strength and toughness, especially for atmospheric[TJC STEEL] corrosion The corrosion performance. The disadvantage is that it is easy to produce hot brittleness during hot working, and the plastic content of copper exceeds 0.5% is significantly reduced. When copper content is less than 0.50% has no effect on weldability.
15. Aluminum (Al) : aluminum is commonly used in steel deoxidizer. Adding a small amount of aluminum to steel can refine grain size and improve impact toughness, such as 08Al steel for deep drawing sheet. Aluminum also has oxidation resistance and corrosion resistance, aluminum combined with chromium, silicon, can significantly improve steel High temperature performance and high temperature corrosion resistance. The shortcoming of aluminum is affecting the hot working property, welding property and cutting property of steel Machining performance.
16. Boron (B) : adding trace boron to steel can improve the density and hot rolling properties of steel, improve the strength.
17. Nitrogen (N): nitrogen can improve the strength of steel, low temperature toughness and weldability, increase the aging sensitivity. Formation of bubbles and porosity.
18. Rare Earth (Xt) : Rare earth elements refer to the 15 lanthanide elements in the periodic table with atomic numbers from 57 to 71. Actually these elements are metals, but their oxides are so earth-like that they are commonly called rare earths. Adding rare earths to steel can change the steel- The composition, morphology, distribution and properties of inclusions improve various properties of steel, such as toughness, weldability, cold workability can add rare earth into ploughshare steel can improve wear resistance.
SUS630 is one kind of martensitic precipitate hardened stainless steel, Chinese brand 0Cr17Ni4Cu4Nb. With high strength, high hardness, good welding performance and corrosion resistance. It has been widely used in valve, shaft and chemical fiber[TJC STEEL] industry and high strength parts with certain corrosion resistance requirements. SUS630 is named in JIS standard, and in Chinese standard it is named 0Cr17Ni4Cu4Nb, in ASTM this material is named S17400 and in EN standard it is named X5CrNiCuNb16-4.
Features for SUS630 Stainless:
Precipitate hardened section steel with added copper. Used for manufacturing shaft and steam turbine parts.
Precipitated-hardened martensitic stainless steel composed of copper, niobium/columbium has low carbon content, better corrosion resistance and weldability than ordinary Martensitic stainless steel, similar to 18-8 stainless steel,[TJC STEEL] simple heat treatment process, good machinability, but difficult to meet cryogenic processing.
Metallographic structure: the structure features are precipitate hardening type.
Application for SUS630 Stainless:
SUS630 Stainless is mainly used for manufacturing parts with high corrosion resistance and high strength, such as bearings and [TJC STEEL]steam turbine parts, offshore platforms, helicopter decks, other platforms food industry pulp and paper industry Aerospace (turbine blades) machinery parts nuclear waste drums, etc.
Chemical Composition for SUS630 Stainless(%):
Carbon C: 0.07 or less
Si Si: 1.00 or less
Manganese Mn: 1.00 or less
S: sulfur 0.030 or less
P P: 0.035 or less
Chromium Cr: 15.50 ~ 17.50
Nickel Ni: [TJC STEEL]3.00 ~ 5.00
Cu: 3.00 ~ 5.00 Niobium Nb: 0.15 ~ 0.45
Delivery Condition for SUS630 Stainless:
Generally, the goods are delivered in the condition of heat treatment, and the type of heat treatment is indicated [TJC STEEL]in the contract. If it is not indicated, the goods will be delivered without heat treatment.
SUS630 alloy is precipitated, quenched, martensitic stainless steel, and this grade has properties such as high strength, hardness and corrosion resistance. After heat treatment, the mechanical properties of the product are more perfect, and the compressive strength can reach up to 1100-1300 mpa [TJC STEEL](160-190 kSi). This grade is not intended for use above 300℃ (570F) or very low temperatures. It has good corrosion resistance to atmospheric and diluted acids or salts, as is the case with 304 and 430.
Tensile strength σ B (MPa) : aged at 480℃,≥1310; 550 ℃ ageing, p 1060; 580 ℃ ageing, p 1000; 620 ℃ ageing, p. 930
Condition yield strength σ0.2 (MPa) : aged at 480℃,≥1180; 550 ℃ ageing, p 1000; 580 ℃ ageing, p 865; [TJC STEEL]620 ℃ ageing, p. 725
Elongation δ5 (%) : aged at 480℃,≥10; 550 ℃ ageing, 12 or higher; 580 ℃ ageing, 13 or higher; 620 ℃ ageing, 16 or higher
ψ (%) : aging at 480℃,≥40; 550 ℃ ageing, 45 or higher; 580 ℃ ageing, 45 or higher; 620 ℃ ageing, 50 or more
Hardness: solution,≤363HB and ≤38HRC; Aged at 480℃,≥375HB and ≥40HRC; Aged at 550℃,≥331HB and ≥35HRC; [TJC STEEL]Aged at 580℃,≥302HB and ≥31HRC; Aging at 620℃,≥277HB and ≥28HRC
Heat Treatment Specification:
1) Fast cooling at 1020 ~ 1060℃ for solution;
2) Aged at 480℃, air cooled at 470 ~ 490℃ after solution treatment;
3) Aged at 550℃, [TJC STEEL]air cooled at 540-560 ℃ after solution treatment;
4) Aged at 580℃, air cooled at 570 ~ 590℃ after solution treatment;
5) Aging at 620℃, after solution treatment, air cooling at 610 ~ 630℃. Metallographic structure: the structure features are precipitate hardening type.
5083 belongs to Al-Mg alloy, which is widely used and especially in the construction industry. It is the most promising alloy. 5083 Aluminum Alloy has good corrosion resistance, good weldability, good cold processing and moderate [TJC STEEL]strength. The main alloy element of 5083 is magnesium, which makes this kind alloy be with good forming performance, corrosion resistance, weldability and medium strength. It is used for manufacturing aircraft fuel tank, oil pipe, as well as sheet metal parts of transportation vehicles and ships, instruments, street lamp supports and rivets, hardware products, electrical shell and so on.
Introduction of 5083 Aluminum Alloy:
5083 Al-Mg alloy, is one of the most widely used antirust aluminum, this alloy has high strength, especially with fatigue strength: high plasticity and corrosion resistance, can not be heat treatment strengthening, in the semi-cold hardening plasticity is good, cold hardening plasticity is low, good corrosion resistance, good weldability, poor machinability, polishing. It is mainly used for low load parts which require high plasticity and good weldability in liquid or gas medium, such as fuel tank, gasoline or lubricating oil [TJC STEEL]conduit, various liquid containers and other small load parts made by deep drawing: wire is used for rivets.
5083 aluminum alloy plate is often used in ships, ships, vehicle materials, automobile and aircraft plate welding parts, pressure vessels that need strict fire protection, refrigeration devices, TV towers, drilling equipment, [TJC STEEL]transportation equipment, missile components, armor, etc.
Aluminum Al: allowance
Si Si: 0.4 or less
Copper Cu: 0.1 or less
Magnesium Mg: 4.0-4.9
Zinc and zinc: 0.25
Manganese Mn: 0.40-1.0
Ti Ti: 0.15 or less
Chromium Cr: 0.05-0.25
Iron Fe: 0.4 [TJC STEEL]
Mechanical Properties of 5083 Aluminum Alloy:
Tensile strength σ B (MPa) : 110-136
Elongation δ10 (%) : ≥20
Annealing temperature: 415℃.
Yield strength σ S (MPa) ≥110
Sample blank dimensions all wall thicknesses
Picture of 5083 aluminum plate
Picture of 5083 aluminum plate
Elongation δ5 (%) ≥12
National standard of aluminum plate and belt (GB/T 3880-2006), applicable to the unified standard of aluminum alloy plate and belt materials.
1) The brand of processed products
Aluminum [TJC STEEL]Association of America (AA) on the deformation of aluminum and aluminum alloy brand expression method, namely four numbers code expression method, as early as 1957 was accepted as the United States national standard (ANSIH35.1), the main aluminum production enterprises in the United States have gradually adopted this brand expression method, later, the United States military standard (MIL), American Society of Automotive Engineers (SAE), American Society of Materials and Testing (ASTM) have been adopted, but also in other countries. In 1970, based on the four-digit code of AA standard, the international four-digit system of deformed aluminum and aluminum alloy was produced, referred to as IDS. As a result, the deformed aluminum and aluminum alloy parts of AA standard have become international standards. 1) The first digit of the AA standard four-digit code indicates grouping by major alloy elements. The group is divided as follows:
1XXX pure [TJC STEEL]aluminum (aluminum content not less than 99.00%),
2XXX Al-Cu alloy;
3XXX Al-Mn alloy;
4XXX Al-Si alloy;
5XXX Al-Mg alloy;
6XXX Al-Mg-Si alloy;
7XXX Al-Zn alloy;
8XXX aluminum and other alloys;
2) The second digit of the four-digit code, indicating the modification, or the control of impurities and combined elements,
3) The last two digits of a four-digit code (i.e. the third and fourth digits) have the following meanings:
For group 1XXX, the last two digits represent the two digits after the decimal point of the lowest percentage of pure[TJC STEEL] aluminum (99.00%), for example: grade 1085, ψ AL9985%.
For groups 2XXX-8XXX, the last two digits have no specific meaning and are used only as serial numbers to identify different aluminum alloys in the same group.
1100 is industrial pure aluminum, aluminum content (mass fraction) is 99.00%, can not be heat treatment hardening. With high corrosion resistance, electrical conductivity and thermal conductivity, its density is small, good plasticity, through[TJC STEEL] pressure processing can produce a variety of aluminum, but low strength. Other process properties are basically the same as 1050A. 1100 is usually used for good forming performance, high corrosion resistance, does not need high strength, such as food and chemical handling and storage equipment, sheet metal products, hollow metal spinning processing with drawing goods, welding combination keys, reflectors, nameplates, etc.
1100 aluminum plate belt belongs to pure aluminum plate series, its strength is relatively low, has excellent ductility, formability, weldability and corrosion resistance; After anodic oxidation, the corrosion resistance can be further improved [TJC STEEL]and the beautiful surface can be obtained. But cannot heat treatment strengthen.
Pure aluminum plate series according to the last two Arabic numbers to determine the minimum aluminum content of this series, such as 1100 series last two Arabic numbers for 00, according to the international brand naming principle, the aluminum content must reach more than 99.00% for qualified products. China's aluminum [TJC STEEL]alloy technical standard (GB/T3880-2012) also clearly stipulates that 1100 aluminum content reaches 99.0%.
Applications of 1100 Aluminum:
1100 aluminum strip is generally used in utensils, radiators, bottle caps, printing plates, building materials, heat exchanger components, [TJC STEEL]but also can be used as deep stamping products. It is widely used in various fields from cooking utensils to industrial equipment.
Al: 99.00 Si: 0.45 Cu: 0.05 ~ 0.20 Mg: -- Zinc Zn: 0.01
Manganese Mn: 0.035 Titanium Ti: -- Vanadium V: 0.05 Fe: 0.35
Note: Single :0.05.
Tensile strength σ B (MPa) : 110 ~ 136.
Elongation δ10 (%) : 3 ~ 5.
The Technical Standards:
National standard of aluminum plate and belt (GB/T 3880-2012), applicable to the unified standard of aluminum alloy plate [TJC STEEL]and belt materials.
Alternative Names for 1100 Aluminum:
1100 (L6-1) -- International Standard: Al99.0(ISO); Japan: Al100/Al00 (JIS); European Standard: EN AW 1100 (EN) [TJC STEEL]France: A45; Canada 990C (CSA); USA: 1100 (AA).
EQ70 is a kind of high strength steel plate for offshore platform. The commonly used brands are EQ70 and [TJC STEEL]EQ70-Z35.
1. Chemical Composition (Melting Analysis, %)
Chemical composition (melting analysis, %) shall conform to the following table. Ni, Mo, Nb, V, Zr, Cu, B should be reported.
For EQ70-Z35, S is not greater than 0.005%. [TJC STEEL]
C Si Mn P S N
≤0.18 ≤0.55 ≤1.60 ≤0.025 ≤0.025 ≤0.020
2. Size, Shape, Weight and Allowable Deviation, Surface Quality Should Comply with ASTM A6/A6M.
3. Delivery State of EQ70 Marine Steel: Quenching + Tempering.
4. Mechanical Properties of EQ70 Marine Steel:
Mechanical properties should [TJC STEEL]conform to the following table. Eq70-z35 should also comply with the provisions of GB/T5313.
Yield Strength N/mm2 Tensile Strength N/mm2 Elongation
≥690 770～940 ≥14 纵向 ≥69
5. Ultrasonic Inspection:
The steel plate is tested by ultrasonic method according to ASTM A578/A578M, and the qualified grade is C.
6. Inspection Rules, Inspection Items and Test Methods
Should comply with [TJC STEEL]certification sampling related notice.
7. Mark and Quality Certificate
Should comply with ABS Classification Society regulations.
8. Relevant Steel Grades with EQ70 Steel:
Marine engineering steel NVE690 is EQ70 grade steel of American standard. After testing, the performance indexes of the steel can meet the requirements of users. This steel grade is the first Marine steel successfully [TJC STEEL]developed by Wugang, marking a new breakthrough in the research and development of Marine steel.
Marine platforms (including oil production platforms and drilling platforms) are subject to the erosion and destruction of natural forces such as waves, submarine earthquakes and low temperature, so the technical specifications of steel are very high, and the technical standards of steel used in key parts such [TJC STEEL]as rack and pile leg are more demanding. In order to realize the localization of steel for offshore platform, Wugang began to develop 140mm thick tempered and tempered high strength steel A514GrQ in 2008, which took 10 months to achieve success. At the same time of mass production of 140mm thick A514GrQ, Wugang quickly put into the research and development of the steel with greater thickness. In 5 months, we have developed A514GrQ of 150mm, 180mm, 215mm and other thickness specifications, and successfully passed the CERTIFICATION of [TJC STEEL]ABS Classification Society. This means that China's offshore platform with high strength steel series all thick plate, wugang all can produce independently.
When proceeding with heat treatment (quenching and tempering), SUS420J2 has excellent corrosion resistance, polishing performance, high strength and wear resistance, suitable for manufacturing plastic mold bearing high load, high [TJC STEEL]wear resistance and under the action of corrosive media.
Standard of SUS420J2 Stainless Steel: JIS G 4303:2005
SUS420J2 stainless steel is martensitic type stainless steel, this kind of stainless has good machining performance, the hardness of 3Cr13 material below HRC30 after quenching and tempering treatment is better machinability, [TJC STEEL]easy to achieve better surface quality. While hardness is greater than HRC30 processed parts, although the surface quality is better, but the tool is easy to wear. Therefore, in the material into the factory, the first quenching and tempering treatment hardness reached HRC25 ~ 30, and then the cutting process. SUS420J2 has high hardness after quenching, used as cutting tools, nozzle, seat, valve, etc.
The density of SUS420J2 is 7.75g/cm3.
C 0.26-0.40Mn ≤ 1.00Si ≤1.00,P≤ 0.040s ≤ 0.030Cr 12.00-14.00Ni ≤0.60 [TJC STEEL]
Mechanical Properties of SUS420J2:
Yield strength (N/mm2) ≥540
Tensile strength (N/mm2) ≥740
Elongation EL (%) ≥12
HRC hardness 50 to 55
Hardness acuity HBW217
Area shrinkage rate /% ≥40
Charpy impact value/(J/cm2) ≥29
Heat treatment / ℃
Quenching [TJC STEEL]temperature 1000~1050℃
Tempering temperature 200~500℃
Rust resistance, corrosion resistance, avoid heat treatment, will not produce heat treatment caused by the deformation, ultra mirror [TJC STEEL]processing performance, in the state of annealing has good mechanical processing performance.
SUS420J2 Stainless is widely used in fluorinated plastics with corrosive gases or corroded plastic moulds with[TJC STEEL] added flame retardants, etc.
‘APPLE’ of the United States introduced a titanium laptop many years ago. The computer not only has advanced performance, but its [TJC STEEL]case is made of titanium. While many laptops claim to have Titanium shells, most are Titanium plated, this Titanium Power Book G4 laptop has a Grade 1 industrial Titanium shell. It is also the world's first pure titanium computer casing. The overall thickness of the computer is 25.4mm and the weight is 2.4kg. Titanium used in computer shell in the titanium industry and computer industry have a great influence. Titanium shells delivered in grey colour can be oxidized to red, purple and yellow.
Apple's titanium-clad computer is expected to challenge SONY's magnesium-clad model, which is not only beautiful in appearance but also has excellent performance. Compared with magnesium, titanium has high tensile strength (106.3GPa for titanium and 44.4GPa for magnesium) and low thermal conductivity. Titanium is 17W/m.K, [TJC STEEL]only one tenth of that of magnesium (159W/m.K). Therefore, the titanium shell can maintain strength while realizing thin wall, inhibit heat diffusion from hardware and prevent heating on the bottom.
IBM's Think Pad A series (A20p) and T series (T20) laptop cases use titanium composite materials, which not only improve the strength and seismic [TJC STEEL]performance of the case, but also make the computer thinner and lighter. HP's X16-1201TX and X16-1301TX notebooks also use titanium shells.
Fujitsu of Japan makes a small A5, 890GB lightweight laptop that uses [TJC STEEL]pure titanium. The company also uses titanium in the casing of its INTERTOP CX300 laptop.
Titanium alloy has the advantages of low density, high specific strength, good toughness, good corrosion resistance and good machining performance, [TJC STEEL]which makes it an ideal structural material for aerospace engineering.
Titanium alloy is a new kind of structural material, it has excellent comprehensive properties, such as low density (~4.5g cm-3), high specific strength and specific fracture toughness, good fatigue strength and crack propagation resistance, good low temperature toughness, excellent corrosion resistance, the highest operating temperature of some titanium alloys is 550ºC, expected up to 700ºC. Therefore, it is increasingly[TJC STEEL] widely used in aviation, chemical industry, medical treatment, shipbuilding and other industrial sectors, rapid development.
Another significant characteristic of titanium is strong corrosion resistance, which is the affinity of titanium to oxygen is particularly large, can generate a layer of dense oxide film on its surface, can protect titanium from medium corrosion. Titanium metal can form passivated oxide film on the surface in most aqueous solutions. [TJC STEEL]Therefore, titanium has good stability in acidic, alkaline, neutral salt aqueous solution and oxidizing medium, but in a certain medium, can continuously dissolve titanium oxide film on the surface, titanium in this medium will be corroded. For example, in hydrofluoric acid, concentrated hydrochloric acid, fluvial acid, and phosphoric acid, the titanium is corroded as the solution dissolves the oxide film on the titanium surface. If oxidant or some metal ions are added to these solutions, the oxide film on the titanium surface is protected.
Titanium alloy and titanium rod/titanium plate has high strength and low density, good mechanical properties, good toughness and corrosion resistance. In addition, titanium alloy process performance is poor, cutting difficult, in hot processing, it is very easy to absorb impurities such as hydrogen, oxygen, nitrogen and carbon. There are poor wear resistance, complex production process. Industrial production of titanium began in 1948. The needs of the development of aviation industry make[TJC STEEL] the titanium industry develop at an average annual growth rate of about 8%. At present, the annual output of titanium alloy processing materials in the world has reached more than 40,000 tons, nearly 30 kinds of titanium alloy. The most widely used titanium alloys are Ti-6Al-4V(TC4),Ti-5Al-2.5Sn(TA7) and industrial pure titanium (GRADE 1, GRADE 2 and GRADE 3).
Titanium alloy is mainly used to make aircraft engine compressor parts, followed by rockets, missiles and high-speed aircraft structural parts. By the mid-1960s, titanium and its alloys had been used in general industry to make electrodes for electrolysis industry, condensers for power stations, heaters for oil refining and seawater desalination, and pollution control devices. Titanium and its alloys have become a kind of corrosion resistant structural materials. In addition, it is also used to produce hydrogen storage materials and shape memory alloys. Titanium alloy is a new important [TJC STEEL]structural material used in aerospace industry. Its specific gravity, strength and service temperature are between aluminum and steel, but it has high specific strength and excellent seawater corrosion resistance and ultra-low temperature performance. The amount of titanium alloy in the aero-engine generally accounts for 20% to 30% of the total weight of the structure. It is mainly used in the manufacture of compressor components, such as forged titanium fans, compressor discs and blades, cast titanium compressor casing, intermediary casing, bearing housing, etc. Spacecraft mainly use titanium alloy high specific strength, corrosion resistance and low temperature performance to manufacture a variety of pressure vessels, fuel tanks, fasteners, instrument straps, frames and rocket housing. Man-made earth satellite, [TJC STEEL]lunar module, manned spacecraft and space shuttle also use titanium plate welding pieces.
Titanium metal has excellent corrosion resistance and mechanical properties, is widely used in many departments. Especially in chemical applications, titanium can replace stainless steel as a corrosion resistant material, which has a very important significance in extending the service life of equipment, reducing costs, preventing pollution and improving productivity. In recent years, the scope of titanium used in chemical [TJC STEEL]industry in China is constantly expanding, the amount of titanium is increasing year by year, titanium has become one of the main anti-corrosion materials in chemical equipment. Titanium, as a kind of corrosion-resistant structural material used in chemical equipment, has become an ideal material in chemical equipment.
Chlor-alkali industry is an important basic raw material industry, its production and development have a great impact on the national economy. This is because titanium has better corrosion resistance to chloride ions than commonly used stainless steel and other non-ferrous metals. At present, titanium is widely used in the chlor-alkali industry to manufacture metal anode electrolytic cell, ion membrane electrolytic cell, wet chlorine cooler, refined brine preheater, dechlorination tower, chlorine cooling washing tower and so on. In the past, non-metallic materials (such as graphite and polyvinyl chloride) were mostly used for the main parts of these equipment. Due to the unsatisfactory[TJC STEEL] mechanical properties, thermal stability and processing performance of non-metallic materials, the equipment was bulky, consuming large energy and having short service life, and affected product quality and polluted the environment. Therefore, since the 1970s, metal anode and ion membrane electrolytes have been used to replace graphite electrolytes, and titanium wet chlorine cooler has been used to replace graphite cooler, and good results have been achieved.
For example: the application of titanium wet chlorine cooler. Salt electrolysis production of caustic soda is to produce a large amount of high temperature wet chlorine gas, the temperature is generally 75~95℃, need to be cooled and dried before use. The production of chlorine gas from salt electrolysis in China has affected the output and quality of chlorine gas in the past because of unreasonable cooling process or corrosion of cooling equipment, and seriously polluted the environment. Titanium [TJC STEEL]coolers resistant to high temperature wet chlorine corrosion were put into production, which changed the production face of chlorine in chlor-alkali industry. Titanium is very resistant to corrosion in the environment of high temperature and wet chlorine. The corrosion rate of titanium in chlorine water at room temperature is 0.000565mm/a. In chlorine water at 80℃, the corrosion rate of titanium is 0.00431mm/a. In 95% wet chlorine, the corrosion rate of titanium at room temperature is 0.00096mm/a. Many chlor-alkali coolers, often made of titanium wet chlorine, have been in use for nearly 20 years and are still in good condition.
Soda Ash Industry
Soda ash is one of the most basic chemical raw materials, which is directly related to the development of national economy. In the process of soda production, the gas medium is mostly NH3 and CO2, and the liquid medium is mostly NaCl, NH4Cl, NH4HCO3 and Cl- solution with high concentration. The main equipment [TJC STEEL]such as carbonation tower tubs made of carbon steel and cast iron for carbonation reaction, hot mother liquor cooler, cooler and crystallizing outer cooler are not corrosion resistant and have serious corrosion leakage. Service life is not more than three years. From 1975 to 1977, Tianjin Alkali Plant and Dalian Chemical Industry Company set up factories and carried out demonstration work of titanium application. The cooling pipe of carbide tower 63×2mm, titanium plate heat exchanger, titanium external cooler, titanium pump, ROTOR of CO2 turbine compressor, Ti-6Al-4V alloy impeller and so on had good application effect. This for the whole industry with titanium technology transformation and the new three annual output of 600 thousand [TJC STEEL]tons of pure alkali plant played a model role.
For example: the ammonia condenser at the top of distillation tower in a pure alkali plant uses pure titanium tube instead of cast iron tube. Ammonia condenser is the equipment for condense ammonia gas from distillation tower in the process of soda production. It is composed of two cast iron cooling boxes, each box has a diameter of 2.5m and a height of 1.2m. The original box contains 214 cast iron tubes with a diameter of 63×6×2986mm, a total of 428. The tube is anticorrosive with thermosetting phenolic varnish inside and outside. The medium outside the tube is NH3, CO2, H2O vapor, and the temperature is about 95℃. NH4Cl mother liquor is carried out in the tube for heat exchange with the medium outside the tube. Under this condition, the cast iron pipe corroded seriously, some of the pipe corroded and perforated in one year, and corroded and damaged seriously in two years, so it stopped using. In order to solve the serious corrosion problem of cast iron pipes in ammonia condenser, all cast iron pipes were replaced with TA2 titanium pipes, with specifications of φ 60×2×3010mm. The titanium pipe ends and cast iron plates were [TJC STEEL]sealed with O-type rubber rings. This is the first distillation tower in China's soda industry using pure titanium tube cooling. It has been put into production and used for more than two years. No corrosion phenomenon was found when the pipe was pulled out for macroscopic inspection. It is expected to have a service life of more than 20 years, 10 times longer than the cast iron pipe. Due to the corrosion resistance of titanium tubes, the heat transfer efficiency remains good (cast iron tubes have good heat transfer efficiency in the early stage, poor in the middle stage and failure in the late stage during a three-year overhaul). The NH4Cl mother liquor in tubes is preheated to recover heat and improves the temperature of mother liquor entering the distillation tower, which can save a lot of steam and bring obvious economic [TJC STEEL]benefits.
1. Good Corrosion Resistance- The corrosion [TJC STEEL]resistance of titanium alloy is much better than that of stainless steel when working in humid atmosphere and seawater medium. Resistance to pitting corrosion, acid corrosion, stress corrosion is particularly strong; Excellent corrosion resistance to alkali, chloride, chlorine organic articles, nitric acid, sulfuric acid and so on. But titanium has poor corrosion resistance to reducing oxygen and chromite medium.
2. Low Temperature Performance is Good- Titanium alloy can keep its mechanical properties at low temperature and ultra low temperature. Titanium alloys with good low temperature performance and very low clearance elements, [TJC STEEL]such as TA7, can maintain certain plasticity at -253℃. Therefore, titanium alloy is also an important low temperature structural material.
3. Chemical Activity- Titanium has high chemical activity, and has strong chemical reaction with O, N, H, CO, CO2, water vapor and ammonia in the atmosphere. When the carbon content is greater than 0.2%, hard TiC will be formed in titanium alloy. When the temperature is higher, TiN hard surface layer can be formed by the interaction with N. Above 600℃, titanium absorbs oxygen to form a hard layer with high hardness. When hydrogen content increases, embrittlement layer will also be formed. [TJC STEEL]The depth of hard brittle surface produced by gas absorption can reach 0.1 ~ 0.15mm, and the hardening degree is 20% ~ 30%. Titanium chemical affinity is also large, easy to friction surface adhesion phenomenon.
4. Small Thermal Conductivity Elasticity- The thermal conductivity of titanium λ=15.24W/ (m.K) is about 1/4 of nickel, 1/5 of iron, 1/14 of aluminum, and the thermal conductivity of various titanium alloys is about 50% lower than that of titanium. The elastic modulus of titanium alloy is about 1/2 of steel, so its rigidity is poor, easy deformation, should not make slender rod and thin wall parts, cutting the processing surface of the[TJC STEEL] springback is very large, about 2 ~ 3 times of stainless steel, resulting in severe friction, adhesion, adhesion wear of the tool surface.
1. Specific Gravity: the specific gravity of titanium alloy is about 4.55, which is usually 57% of stainless steel. It is easy to identify from[TJC STEEL] the feel.
2. Color: the natural color of titanium alloy is gray, color texture is different from stainless steel, aluminum alloy. Because titanium alloy is more difficult to polish, coloring, so usually the surface of titanium alloy products is mechanical polishing or grinding, only a few high-grade titanium alloy products local mirror light. [TJC STEEL]And mechanical polishing and ground surface color is titanium alloy unique gray or dark gray.
3. Strength: the strength of titanium alloy is [TJC STEEL]higher than the general stainless steel and aluminum alloy, can reach 2 times of stainless steel.
Introduction of TP347H Large Diameter Thick Wall φ 711*88mm Seamless Tube and N08367 Large Diameter Thin Wall Thickness φ 711mm*11mm Seamless Tube- TJC STEEL.
TP347H large diameter thick wall φ 711mm*88mm seamless pipe is mainly used in hydrorefining unit projects and ten million tons of refining and chemical integration projects, with the production capacity of a single unit greatly improved, the diameter and wall thickness of stainless steel seamless pipe demand also increased. Its process route is round steel, hot perforation, cold rolling, heat treatment,[TJC STEEL] inspection and test. The TP347H φ 711mm*88mm pipe produced by the above process can meet the needs of various devices, especially high-pressure hydrogenation units.
N08367 large diameter thin wall φ 711*11mm seamless pipe is mainly used in the field of nuclear power, with the trend of nuclear power, seawater cooling system seawater pipe due to long-term contact with seawater, more prone to local spot corrosion perforation, cracking phenomenon, N08367 as corrosion resistant seawater medium material, Its high strength and corrosion resistance make it the best alternative to conventional duplex steel and expensive nickel-based alloys. Its process route[TJC STEEL] is round steel, re-inspection, peeling, perforation. Inspection, grinding, pickling, inspection, lubrication drying, cold rolling/drawing, degreasing, heat treatment, straightening, pickling passivation, finished product inspection, identification, packaging, shipping. The N08367 φ 711mm*11mm pipe produced by the above process meets the requirements of the standard and technical conditions, and the comprehensive evaluation of corrosion resistance is higher than the standard requirements.
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